Software for machines and plants. Making data visible.
ralwo PlantPulse, ralwo DocIntel and ralwo FlowOptimizer are our building blocks for Industry 4.0 software: live plant data, usable technical documents, calculable processes. Every demo runs in the browser: you click, ask, switch and see what the system makes of it.
All demos run on simulated data
Plant data in real time, anomalies with an explanation.
PlantPulse reads signals from PLCs and SCADA via OPC UA and pulls order data from the MES, shows temperature, vibration and pressure as running traces and calculates OEE, availability, performance and quality alongside. When a pattern deviates from the reference profile, the AI reports it – with reasoning and a recommended action.
What you see
Streaming sensor data
Temperature, vibration and pressure per machine, one sample per second, with a threshold line.
OEE figures
Availability, performance and quality as tiles that move with the data.
Explained anomaly
The alert names the affected component, the deviation and the confidence of the assessment.
Recommended action
The alert becomes a maintenance order – with one click, released by your team.
Typical use
Plant KPIs in real time
One look at line and machine replaces yesterday’s analysis of SCADA exports.Condition-based maintenance
Bearings, valves and drives are serviced when their data calls for it – not by the calendar.
- Signals
- OPC UA · PLC/S7 · MQTT
- Context
- MES · SCADA · Historian
- Output
- Alerts · CMMS · REST API
- Operation
- Edge on site · EU cloud
Technical documents become usable data.
DocIntel reads maintenance manuals, datasheets and inspection reports and extracts what your operation needs: part numbers, tightening torques, intervals, safety notes. Every value comes with its source and a confidence score – you see where it came from.
What you see
Entities with confidence
Part numbers, tightening torques, intervals and safety notes, each with a confidence score and its location in the document.
Structured output
The same values as JSON or a table – ready for MES, ERP or your maintenance system.
Questions to the document
You ask a question; the answer quotes the paragraph and highlights it in the document.
Traceable source
Every answer ends with page, paragraph and confidence. Nothing appears in the result without evidence.
Typical use
Making maintenance documentation searchable
Decades of PDFs and scans become a knowledge base that maintenance staff query directly.Transferring datasheets into master data
Technical values from supplier documents land in the ERP verified, instead of typed into Excel by hand.
- Input
- PDF · Scan/OCR · DMS
- Output
- JSON · CSV · REST API
- Target systems
- MES · ERP · CMMS
- Operation
- EU hosting · On-premise
Bottlenecks visible, throughput calculated.
FlowOptimizer models your process chain from goods receipt to dispatch, measures throughput and lead time per station and shows the bottleneck. Switch on AI optimisation and you see before and after – before anything is rearranged on the shop floor.
What you see
Process chain with measured values
Five stations, each with its throughput in units per hour, plus the lead time of the whole chain.
Bottleneck detection
The station that sets the pace of the line is marked – as a measured fact, not a guess.
Before and after
Throughput, lead time and cost per unit in direct comparison, as bars and as numbers.
Parameters to try out
Shifts and batch size can be moved; the model recalculates immediately.
Typical use
Bottleneck analysis of a line
Before a machine is bought, the model shows whether it raises throughput at all.Shift and batch-size planning
Planners compare variants on the model instead of in live production.
- Data
- MES · ERP · CSV
- Timings
- PDA · MDC · OPC UA
- Output
- Scenarios · Report · REST API
- Operation
- EU hosting · On-premise
Software for industrial plants, built to your requirements.
The three building blocks show how ralwo works: connect data, analyse it, explain it. If your case is different, it starts with a free initial consultation and ends with an application that fits your plant.
Free · No obligation · approx. 30 minutes
Let’s talk about your plant.
In a free initial consultation we clarify your goals, your data situation and the feasibility – with no obligation.